The process of producing egg trays using an egg tray machine can be clearly divided into the following steps:
Preparation before production:
Ensure the cleanliness and hygiene of the workplace, and strictly implement disinfection measures in the production area.
Regularly inspect and maintain production equipment to ensure its normal operation.
To ensure the quality of raw materials, waste paper such as gray board paper, corrugated cardboard boxes, etc. are generally used as raw materials. These papers have high fiber purity and few impurities, making them suitable for making egg trays.
Pulping system:
Put the raw material waste paper into the pulp crusher, and after about 20 minutes of high concentration stirring, automatically transport the pulp to the storage tank for storage and continue stirring.
The slurry in the storage tank is transported by the slurry pump to the mixing tank, stirred to the required concentration of pulp, and then transported to the forming machine.
Forming system:
The molding machine will transport the pulp from the pulp pump to the hopper of the molding machine and adsorb it onto the molding machine mold.
By using the suction force of the vacuum system, excess water in the pulp is sucked into the sewage tank, while forming an egg shaped tray on the mold.
After molding, the molding robot takes out the finished egg tray from the mold.
Drying system:
The formed paper tray products are placed on the drying mesh belt and then transported into the drying kiln.
The internal temperature of the kiln is controlled between 180-200 ° C, and the paper tray is quickly dried in a high-temperature environment through equipment such as fans and uniform air plates.
Packaging system (optional):
The dried egg tray is packaged by equipment such as a stacker, compression equipment, and packaging machine.
The packaged egg tray can be directly stored or transported.
Scientific management and risk prevention:
Record and archive the production process, including production time, temperature, humidity, and other parameters.
Regularly clean and disinfect production equipment to ensure its hygiene and safety.
Inspect and maintain incubation equipment to ensure its normal operation and safe use.
Strengthen employee training and assessment to ensure that they possess relevant operational skills and safety awareness.
Notes:
Pay attention to safety precautions during the production process to avoid equipment overheating or operational errors.
Pay attention to the ratio and quality of raw materials to ensure that the quality of the produced egg tray products meets the requirements.
The entire production process has achieved automated production from waste paper to egg trays, which not only improves production efficiency but also achieves resource recycling, meeting environmental protection requirements.
What is the process of producing egg trays using an egg tray machine
Jun 01, 2024
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